GFGLUTEN FREE
BREWER
THE MALTINGS EXPLORERFIELD GUIDE / 02
FROM LIVING GRAIN TO FINISHED MALT

Inside the maltings.

Follow the grain. Find cross-contact and process failures.

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Shared malting facilityGluten-free grain. Shared equipment.
PROCESS RUNNING
01—16 / SELECT ANY EQUIPMENTAnimated process schematic · time compressed
01 / INTAKE & PREPARATION02 / WET PROCESS & KILNING04 / RELEASE & DISPATCH03 / DRY MALT HANDLING05 / SHARED SUPPORT SYSTEMS
Grain / malt flow Gluten entry point Process failure Utility / air circuit
Swipe to explore →Click equipment to inspect ↗
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Two different ways to lose a batch. Gluten cross-contact compromises identity; failures in water, air, time, or heat can compromise malt quality or safety.

Explore the production line

16 stations
Evidence & important distinctions +

Good malt needs two kinds of control

Gluten-free status and malting performance are separate decisions. A clean lot can malt poorly, and excellent-looking malt can contain gluten. Cleaning or sorting is not automatic proof of gluten-free status.

Steeping, germination, and kilning are not dependable gluten-removal steps. Kilning is not assumed to be a validated microbial kill step, and ordinary processing cannot be relied on to eliminate mycotoxins.

This is a time-compressed batch-process model. Transfers and utilities are simplified. Failure markers identify possible failures, not live alarms, measured severity, or formal critical control points.

Species-specific release criteria

Evaluate moisture, germination performance, extract, color, and the enzyme performance needed for the intended brewing method. Native enzyme strength is not a universal pass/fail requirement when the brewing design uses added enzymes. For sorghum, the safety assessment should also address cyanogenic compounds and sprout/rootlet handling.

Sources & further reading

MAGB · Equipment and process sequence (barley reference) ↗Gluten Free Brewer · Malting and malt release ↗FDA · Gluten-free labeling framework ↗FDA · Preventive controls for biological and chemical hazards ↗Nic Phiarais et al. · Buckwheat kilning and enzyme activity ↗Tokpohozin et al. · Sorghum malting and cyanogenic compounds ↗

Equipment-specific scenarios apply these principles to a shared maltings. This educational guide does not certify a facility, batch, or operating schedule.

WHERE GLUTEN CAN ENTER

Prevent gluten cross-contact

WHAT CAN FAIL

Process checks & controls

Potential material impact · not a prediction of gluten or severity