Method 2: The Hot Amylex Two-Step (Gusmer/LH)
This is one of four mash methods Bard's documented in 2018 while adapting its production process to homebrew scale, run on a Robobrew — a recirculating single-vessel electric system (why that equipment class matters). These are working notes from real sessions, not a validated homebrew protocol. Values are starting points; the scale-translation warnings apply to all four.
An earlier version of this page presented this as a single rest held at 180°F — taken from a compressed summary block in the source document. Craig, who ran these sessions, flagged it: 180°F (82.75°C) is the strike-water temperature. Once the grain goes in, the mash sits at about 167°F (75°C), and there is a second, cooler conversion rest the summary omitted. The run sheet below follows the full written-out process in the same document.
The supplier's process, in one breath
As the supplier described it: mash in at 75°C with the Amylex (heat-stable alpha-amylase) and hold 60 minutes; add cold water to drop to 65°C, add the Diazyme (glucoamylase), and hold 45 minutes; mash out at 75°C and transfer. Everything below is that process with Bard's homebrew-scale numbers.
The run sheet
This adaptation runs the grain in a separate mash tun with the Robobrew as hot-liquor tank and HERMS heat source — the one method of the four that uses two vessels.
| # | Step | Target | Time | Additions |
|---|---|---|---|---|
| 1 | Adjust brewing water | — | — | Mineral salts |
| 2 | Heat strike water in the Robobrew | 181°F (82.75°C) | — | — |
| 3 | Load the mash tun | — | — | 10 lb sorghum malt + 1 lb roasted sorghum malt + 1 lb rice hulls |
| 4 | Mash in | Mash lands at 167°F (75°C) with grain | — | 3.75 gal of the hot water (1.25 L/kg) |
| 5 | Raise pH | — | — | Sodium hydroxide to pH 6.0 or better — the enzyme wants pH ~6.5 and tolerates up to 185°F. Keep notes on how much |
| 6 | Liquefaction rest | 167°F | 60 min | 7 g Amylex; stir at least every 20 min; recirculate to homogenize temperature |
| 7 | Cool | 149°F (65°C) | — | ~2 gal cold water, added slowly |
| 8 | Drop pH | — | — | Phosphoric acid to pH 5.2 — the glucoamylase's range. Set the Robobrew water below pH 6.0 for the coming sparge |
| 9 | Conversion rest | 149°F | 45 min | 30 g Diazyme SSF; stir every 20 min; check for full conversion |
| 10 | Mash out | 167°F (75°C) | — | Recirculate through the HERMS coil (Robobrew set to 194°F) until at temperature and running clear |
| 11 | Run off | — | — | Transfer, sparge with ~3 gal, collect 7.75 gal total to the boil |
Target extract: 15.0°P (1.061).
What makes this one different
pH goes up before it comes down. Every other method on this site acidifies. This one raises the mash to pH 6+ with sodium hydroxide because the hot-side enzyme performs best near 6.5, then drops to 5.2 for the glucoamylase. Two pH moves, each serving the enzyme that's working at the time.
A glucoamylase finishes it. The 149°F rest with Diazyme drives fermentability the way the Sugar Bible describes — glucose-forward, like the current production process.
Two vessels. Mash tun plus Robobrew-as-HERMS. More plumbing, but the recirculating mash-out and controlled sparge are the payoff.
An earlier iteration exists. The same document's summary block sketches a variant: split grain addition (half in, enzyme, then the rest), calcium hydroxide to pH 5.75, Amylex BT2, conversion judged by iodine. Same family, earlier pass — the full write-up above supersedes it.
Watch for
Sodium hydroxide is caustic and easy to overshoot — go slowly and keep notes; pH measurement in a hot mash (cool the sample or use a temperature-compensated meter); and temperature loss in the uninsulated mash tun during the 60-minute rest — the recirculation loop is there for a reason.
Report back
Nobody has published results for this method at homebrew scale — which means your batch is data. Report efficiency, mash behavior, runoff, gravity against the 15.0°P target, fermentation, and what you'd change. See Research Ask #3 and tell us what happened.
Related
- Mash Methods at Homebrew Scale
- The Sugar Bible — why the glucoamylase rest changes the wort
- Water, Minerals, and pH